Quality Control Software
QM-Software für Produktion & Fertigung
80 % weniger Zeitaufwand für die Vorbereitung von Audits
CAQ System: 1factory
1factory ist ein in vollumfängliches cloudbasiertes System, welches CAQ und QM auf einer Plattform vereint.
Simplify your Quality Management with 1factory!
- Quality management
- Automatisch Merkmale von PDF-Zeichnungen erfassen & stempeln
- Manufacturing Control Plan creation
- 1factory speeds-up the First Article Inspection (e.g. AS9102 format)
- Gauge management
- First Article Inspections, incoming goods inspections, In-Process Inspections and final inspections
- Supplier portal
Available across locations & devices
Kunden, die auf die QM-Software 1factory vertrauen
Powerful, Easy-to-Use, Lightning-Fast
Robotik sowie Luft- und Raumfahrt
1factory:
Ihr Experte für Prouktion & Fertigung
Manufacturing Quality
Inspection drawings, plans, tests, SPC
first article inspection
Supplier quality
PPAP & APQP
Incoming Quality Control
Test equipment calibration
NCRs, CAPAs, SCARs
Quality management
Document control, training management, audits
Quality management software
All CAQ & QM tools in one software
With 1factory, you accelerate quality control - from the creation of inspection drawings and control plans to the collection of inspection data as well as analysis and reporting. With automated inspection planning and quality control, you prevent errors and can rely on first-class data quality.
Access for suppliers and external employees
You can securely integrate external employees and suppliers into your quality management process via the 1factory platform. This way, the entire team can securely access quality control plans, inspection and test data or certificates.
Define and fix control procedures
Accelerating the introduction of new products
With 1factory, you digitise, standardise and simplify the FAIR and PPAP process for your suppliers and your team. Problems can thus be identified and solved at an early stage before individual components enter the supply chain. You control and manage necessary supplier corrective actions (SCARs) and other deliverables via your own dashboards and scorecards.
A quality management software with many features
CAQ System: 1factory
Auto-Ballooning of PDF drawings
Read, edit and balloon PDF drawings with one software.
" More about PDF drawings
Create automated irst article inspection reports and import measurement data from digital measuring devices.
" More about the EMPB
Inspection plan
With the test planning software 1factory you can create test plans faster than ever!
" More about test plans
Data import from CMM
Import data from coordinate measuring machine (CMM), caliper or in-circuit test equipment (ICT).
"More about data import
Incoming inspection
Inspect incoming components and products, record visual and dimensional inspections.
Production control
Measure parameters and use e.g. visual controls to prevent production errors.
Inspection at final acceptance
Test finished parts or products and create Certificates of Conformity (CoC) and Final Acceptance Protocol.
Process capability (Cp, Cpk)
Automatically calculate metrics for process capability (Cp, Cpk) and process performance (Pp, Ppk).
Statistical process control (SPC)
Use customised diagrams and rules to control manufacturing processes to quickly detect anomalies.
Detection of defect risks
1factory automatically calculates production yield and flags high-risk batches and features.
Traceability
Record work order, batch, serial number, date code, operator name, gauge ID, measurement date and time, etc.
NCR, CAPA, SCAR
Record manufacturing defects, incoming inspection defects, on-site repair problems, customer complaints, deviations, etc.
Save time when creating PPAPs and minimise unnecessary data entry.
Test equipment management
Assign storage locations to test equipment and organise returns of test equipment to the warehouse.
Calibration of test equipment
Manage a list of meters with calibration data due. Automatic notification of due calibrations.
Measurement System Analysis (MSA)
Measurement system analyses (Gage R&R) with configurable number of operators, parts and trials.
Start a free trial
1factory is a pure web application, no software download is required.Quality management software
Intuitive User-Interface
Process large amounts of data in no time
1 Software for many applications
Ongoing optimisation of the software
Advantages of the QM software
1factory stands for automated quality management and maximum performance in manufacturing.
Inspection planning, CAQ and QM on 1 platform
From inspection planning and data acquisition - for example via CMM or ICT - to root cause analysis and action tracking as well as the management of suppliers and complaints - everything is centralised and digitally bundled on one platform.
Software with very good usability
Mitarbeiter aus Fertigung und Entwicklung stufen die Benutzerfreundlichkeit von 1factory als „sehr gut“ ein. Der intuitive Aufbau der CAQ- and Quality Control Software sorgt für ein schnelles Erlernen von allen wichtigen Funktionen. Das cloudbasierte System ist Standort- & Geräteübergreifend verfügbar.
Process large amounts of data in no time
1factory can easily handle drawings, plans and inspections with more than a thousand parameters and batch sizes of thousands of parts. The QM software can effortlessly perform inspections requiring more than one million measurements per batch (1000 characteristics x 1000 parts).
New software functions available regularly
We are constantly working on improving the 1factory software! As a rule, you will find a new function every six weeks, and we specifically take into account the wishes of our customers.
A short training period is guaranteed at 1factory
Go-live in 2 hours! Create an account for your team in just a few minutes. With a training period of less than two hours, you already have a good overview of the most important functions of the software and can start with the first inspections or test planning.
FAQ
Gibt es eine QM-Software speziell für Produktion und Fertigung?
Ja, die QM-Software 1factory ist speziell an die Bedürfnisse von Produktion und Fertigung ausgerichtet.
Kunden aus den Bereichen Luft- und Raumfahrt (wie ITT, Next Intent und Allegheny Performance Plastics), Automotive (wie Advanced Cooling Technology) sowie Medizintechnik (wie RMS, Avalign Technologies und UMC) vertrauen bereits auf die CAQ- und QM-Software von 1factory.
Enthält die QM-Software 1factory bereits Vorlagen zur Prüfplanung und können eigene Vorlagen erstellt werden?
Die QM-Software 1factory enthält Vorlagen für Erstmusterprüfberichte nach VDA, PPAP, AS9102 etc. sowie Vorlagen für Prüfpläne. Selbstverständlich können auch eigene Prüfberichte und Prüfpläne erstellt und verwendet werden.
Wie wird die QM-Software 1factory in Betrieb genommen?
1factory ist eine reine Webanwendung, daher muss keine Software heruntergeladen oder installiert werden. Die Anwendung läuft direkt über den Browser.
Welche Systeme unterstützt die QM-Software 1factory?
Die QM-Software 1factory ist betriebssystemunabhängig und läuft auf Windows-Rechnern ebenso wie auf Apple-Geräten oder unter Linux. Einzige Voraussetzung für den Betrieb der Software ist, dass ein gängiger Webbrowser, wie Chrome, Firefox oder Microsoft Edge, installiert ist.
Ist bei der Software 1factory eine Zusammenarbeit mit externen Dienstleistern und Lieferanten möglich?
Ja, die QM-Software 1factory ermöglicht Ihnen über die 1factory-Plattform eine enge Zusammenarbeit mit Lieferanten und anderen externen Dienstleistern.
Wichtige Dokumente, wie Qualitätskontrollpläne, Prüf- und Testdaten oder Zertifikate, können über die Webanwendung schnell und sicher mit verschiedenen Personen geteilt werden – intern wie extern.
Can 1factory use data from InspectionXpert?
Yes, the 1factory QM software can import and reuse data created with InspectionXpert.
Quality Control Software
1factory in use at Ultra Machining Company (UMC)
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More InformationYou don't use quality management software yet?
10 reasons in favour of CAQ & QM software CAQ System: 1factory
- Intuitive User-Interface
The 1factory QM software is exceptionally user-friendly and is rated "very good" by users in manufacturing and development alike. - Outstanding performance
1factory can easily handle drawings, inspection plans and inspection data with several thousand inspection characteristics and batch sizes of thousands of parts, i.e. it can perform inspections requiring more than 1 million measurements per batch (1000 characteristics x 1000 parts). - Powerful end-to-end functionality
No other system on the market offers the variety and depth of functionality that 1factory does. The 1factory QM software does what five different quality management systems used to do. - New functions every 6 weeks
In product development, 1factory not only relies on years of experience in manufacturing, but also takes customer feedback into account when improving the QM software.
- Go-live in 2 hours
Your team will have their accesses created in minutes and will be trained in less than two hours, ready to go live with their first test plans and exams.
- No restrictions for "concurrent" users
1factory's powerful technology ensures that thousands of users from over 15 countries can access the system at the same time without any loss of performance. - No additional IT effort
1factory is web-based and requires no additional IT effort - the system is available across all locations and devices.
All you need is an internet connection and a web browser.
The QM software uses your existing technology for data collection and increases the productivity of your company without large investments in new hardware. - No hidden costs
The 1factory pricing model is simple and affordable, with no hidden costs. Your subscription includes support (phone, email, remote) and ongoing product enhancements.
- Quick return on your investment (ROI)
Unlike other systems where it takes years to recoup your investment, 1factory delivers ROI within weeks! With 1factory, our customers save thousands of man hours every year and reduce scrap and rework costs. Save time
1factory simplifies the collection, management, analysis and reporting of quality assurance data, saving many hours of quality assurance work.
Manufacturing Inspection plan created automatically with 1factory
Inspection Plans
(Quality Control Plan)
Features of the Inspection planning software
- Change history
- Version control
- Simultaneous editing of grouped features
- Capture standard tolerances
- Cloning of inspection characteristics
- Variable (numeric), attributes (pass/fail), calculated specifications
Automatic ballooning of PDF files
CAD drawings (in PDF format) can be read with the 1factory software and automatically ballooned. Transfer all inspection characteristics to your inspection plan with a mouse click and save hundreds of working hours per year.
Stamp PDF drawings with 1factory:
- Capture of: Nominal values with and without tolerances or min/max dimensions, form and position tolerances, annotations as well as sheet number and grid area
- Inserting, deleting and renumbering inspection stamps
- Definition of the test stamp start number per drawing sheet
- Enlarge, reduce and move the test stamp
- Rotate and replace drawings
Balloon PDF drawings with CAQ System: 1factory
First Article Inspection Report
(First Article Inspection, AS9102)
With 1factory you can automatically create initial sample inspection reports (EMPB).
1factory accelerates the initial sample inspection process by automating test drawing creation, CMM data collection and initial sample inspection report generation. EMPBs (FAIR) can be created in industry standard formats (e.g. VDA, PPAP, AS9102 format) or user-defined. EMPB data can be easily retrieved via a powerful search function.
With 1factory, initial sample inspection reports are quickly created!
- Import of CMM data (CMM data)
- Automated reports
- EMPB (FAI) Data management, search and retrieval
- Standard formats (VDA, AS9102, PPAP) or custom
Create first article inspection reports with 1factory
Testing with a coordinate measuring machine (CMM)
1factory supports:
| Zeiss Calypso | Starrett |
| Mitutoyo | Cirrus In-Circuit Tester |
| CMM Manager | Open DMIS |
| PC DMIS | Rational DMIS |
| Keyence | Aberlink |
| MicroVu | Verisurf |
| Oasis | and many more ... |
Automated data import from coordinate measuring machines (CMM)
The use of efficient software in inspection planning saves many hours of quality control.
1factory supports data import from various digital measuring devices, such as calipers, coordinate measuring machines (CMM), in-circuit test equipment (ICT) as well as test equipment. Data import via .xlsx, .csv, .txt, etc. is also possible!
Since the data is transferred directly from the tester into 1factory, data entry errors can be avoided. The possibility of incomplete or missed tests is also minimised with 1factory.
In your company, coordinate measuring machines (CMMs) are used around the clock all year round?
The 1factory QM software supports them in the automatic data acquisition of various measuring devices (e.g. optical as well as tactile CMMs) and testing devices (e.g. in-circuit testers).
CAQ System: 1factory
99.99% Power availability
In the last six years, the cloud software 1factory has achieved an availability of 99.99 percent. Over 120 million parts have already been tested with 1factory.
We obtain data for monitoring system availability from an independent, external service provider. Our customers can view metrics on accessibility and availability in real time.
1factory backs up the database daily. The files are stored redundantly on hard disks.
industries that successfully use the 1factory software:
Aerospace
FAIRs according to AS9102 / EN9102
Automotive
FAI according to VDA / PPAP
Semiconductor industry
Mechanical and Plant Engineering
Metal processing industry
Medical Devices
Packaging industry
Optical industry
What our customers say
About the 1factory QM software
Customer Testimonials
Prices for the CAQ & QM software
CAQ System: 1factory
30-day money-back guarantee for all versions of the software
CAQ System: 1factory
Manufacturing Quality
-
1.080
Net, plus VAT. -
Price per user / per year
From 5 users
- Automatic stamping of PDF drawings
- Production test plans with version control
- Feature library
- Components with characteristic tables
- Unit conversion
- Initial sample tests, AS9102
- Acquisition of measured values, import of CMM data
- Manufacturing inspection
- AQL-based samples (C=0, Z1.4, MIL-STD)
- Frequency-based sampling
- Final inspection
-
- Progression charts (run charts) & histograms
- SPC, Western Electric Rulebook
- Process capability Cp Cpk Pp Ppk
- Deviation reports (NCR)
- Corrective and preventive actions (CAPAs)
- Task and activity tracking
-
- PPAP: process flow, PFMEA, control plan
- PPAP: initial sample, MSA, capability, SPC
- Testing equipment Calibration management
- Gauge management (issue and return)
- Hosted on AWS Cloud
-
Examinations included:
200 per user and year
CAQ System: 1factory
Enterprise Quality
- On request, depending on selected functions
-
From 25 users
- Automatic stamping of PDF drawings
- Production test plans with version control
- Feature library
- Components with characteristic tables
- Unit conversion
- Initial sample tests, AS9102
- Acquisition of measured values, import of CMM data
- Manufacturing inspection
- AQL-based samples (C=0, Z1.4, MIL-STD)
- Frequency-based sampling
- Final inspection
- Automatic import of CMM data
- Progression charts (run charts) & histograms
- SPC, Western Electric Rulebook
- Process capability Cp Cpk Pp Ppk
- Deviation reports (NCR)
- Corrective and preventive actions (CAPAs)
- Task and activity tracking
- Customer complaints
- PPAP: process flow, PFMEA, control plan
- PPAP: initial sample, MSA, capability, SPC
- Testing equipment Calibration management
- Gauge management (issue and return)
- List of approved suppliers (AVL)
- Incoming goods inspections (IQC)
- Lot & process change (reduced, tightened)
- Supplier portal
- Cooperation and communication with suppliers
- EMPBs from suppliers
- PPAPs from suppliers
- Control plans from suppliers
- Test data from suppliers
- Supplier corrective actions (SCARs)
- Supplier Dashboard
- Automated supplier evaluation forms
- Data storage separated by organisation/area
- Validation and electronic signatures
- AWS GovCloud Hosting
-
Examinations included:
200 per user and year
CAQ System: 1factory
QMS, document management & training
-
432
Net, plus VAT. -
Price per user / per year
From 10 users
- Document creation, version control
- Standards, customer requirements
- Procedures, work instructions
- Release of documents
- Procedures, work instructions
- Document annotations (redlining)
- Training assignment by role and user
- Training tracking by role and user
-
Planned follow-up training,
Ad hoc follow-up training - Forms, data records
- Authorisations at data record level
- Company and division-specific documents
- QMS Dashboard
- Deviation reports (NCR)
- Corrective and preventive actions (CAPAs)
- Supplier corrective actions (SCARs)
- Management of complaints
- Audit results
- Hosted on AWS Cloud
CAQ System: 1factory
Gauge management
-
1500
Net, plus VAT. -
Price per year
per 1000 test equipment
- Calibration schedule for test equipment, reminders
- Test equipment calibration data and certificates
- Issue and return of test equipment
- Picking lists
- Traceability of test equipment
- Test equipment sets
- Customer's own test equipment
- Adjustable calibration lead times
- Test equipment GR&R, MSA
- Test equipment recall management
- Hosted on AWS Cloud
CAQ System: 1factory
Optional extensions
-
Single sign-on (SSO)
Separate price -
Programming interface API
Separate price
-
Data storage > 5 years
Separate price
-
Number of tests included
> 200 per user and year
Separate price
-
On-Premise Hosting
Separate price
-
Automatic import of CMM data
Included in Enterprise Quality
-
Multi-organisation structure
Included in Enterprise Quality
-
Validated hosting, compliance with 21 CFR Part 11, validation test cases
Included in Enterprise Quality
Description of the
- 1factory supports Single Sign-On (SSO) based on SAML 2.0. Our customers have used SSO with Azure AD, Okta, Cisco Duo and others.
- 1factory offers a range of very powerful APIs. The APIs allow organisations to create and query a range of objects in their 1factory account. The API accepts and delivers request and response bodies as JSON with UTF-8 encoding.
- By default, 1factory stores data for up to five years per account. An additional annual fee is payable for each data storage period beyond the standard five years, depending on the volume of data generated.
- Each user account includes 200 checks per year. For example: A 5 user account includes 1000 checks per year. An additional fee is charged for data volumes in excess of 200 checks per year. Customers can either purchase additional user licences or additional checks for a flat annual fee.
- By default, all 1factory accounts are hosted in the AWS Cloud. However, we make an exception for business-critical applications with FEDRAMP requirements. For such applications, 1factory can optionally be hosted on-premise or in the customer's virtual private cloud. Feature upgrades are included and deployed on a consolidated basis three to four times per year and are mandatory.
- Automates data acquisition from CMMs and vision systems. Load data and update history charts directly and provide real-time feedback to operators on the shop floor so they can adjust their processes in real time as well. With automatic import of CMM data, you eliminate data entry errors, minimise the possibility of incomplete or missed inspections and significantly reduce the time required by your quality inspectors.
- For larger companies with a head office and several departments or locations, 1factory offers a powerful multi-organisation capability. With the multi-organisation capability, company users can switch back and forth between the company and site organisation. Organisations can also set up their QMS to contain both company and site-specific documents.
- With this option, customers can activate electronic signatures (eSignatures) and execute validation scripts. 1factory provides a separate hosting environment for customers who need to validate the system. 1factory also provides a comprehensive set of validation test cases, including user requirements, inputs, error checks, expected outputs and test data.
1factory in use at Ultra Machining Company (UMC)
UMC is a manufacturer of precision components for medical devices, aerospace, security and defence applications. The products are very complex, with 100 to 800 features per product.
The 1factory QM software now does what five different quality control systems used to do. Around the clock, the data from 20 coordinate measuring machines (CMM) and eight virtual coordinate measuring machines (VCMM) are now automatically uploaded into 1factory. At UMC, more than one million measurements are now carried out with 1factory every month.
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More InformationKeyToData is a certified partner of 1factory
KeyToData offers more than just software sales: with us you get the best possible service and guaranteed expertise in test planning.
Software with money-back guarantee
KeyToData offers you a money-back guarantee within 30 days of the purchase of the subscription software.
We are here for you
You would like to order the quality management software or still have questions?
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